CarboXtrem Revolutionizes Cycling with High-Performance Saddles, Grips, and Arm Pads

Saddle, grips and arm pads

CarboXtrem, a leading innovator in the cycling industry, has transformed its design of saddles, grips, and arm pads by leveraging advanced 3D printing technology and focusing on elite performance and rider comfort.

Materials and Design Requirements

To enhance the rider experience, CarboXtrem products incorporate:

  • Multi-zone cushioning for optimized performance
  • Highly elastic and grippy EPU 41 for superior comfort and support
  • Low maintenance and excellent durability in harsh conditions
  • Enhanced breathability for long rides

Solution

In collaboration with their technology partner and manufacturer QDP.nl in the Netherlands, a member of the Carbon Production Network, CarboXtrem developed and produced state-of-the-art saddles, grips, and arm pads. The intricate lattice structures provide targeted support and comfort through advanced 3D printing technology.

The ideal material for these products is Carbon’s EPU 41. Not only is it lightweight, durable, and flexible, but it retains these properties in cold temperatures (down to -10°C). It’s also ideal for triathletes and duathletes, because EPU 41 dries extremely quickly during transitions. In addition, parts printed using EPU 41 have passed ISO 10993-10 biocompatibility testing for skin sensitization.

Product Expansion

Since its launch, CarboXtrem has introduced several models catering to different cycling disciplines, including road cycling, triathlons, and mountain biking. These products have been rigorously tested by professional cyclists and are now used in multiple disciplines and competitions. Additionally, CarboXtrem offers the possibility to customize each product according to the owner’s parameters, making them fully customizable to meet the individual needs of each

Technical Features

Saddles:

  • Weight: 150 grams
  • Dimensions: 240 mm in length by 140 mm in width
  • Seating surface: 160 mm

Grips:

  • Weight: 22 grams to 30 grams per pair
  • Thickness: Available in 28-mm and 34-mm options

Arm Pads:

  • Weight: Less than 150 grams for the whole kit
  • Thickness: 17 mm

Results

The adoption of CarboXtrem’s 3D-printed saddles, grips, and arm pads has significantly increased, with thousands of units sold of each. This success highlights the company’s commitment to innovation and excellence in cycling comfort and performance.

Next Steps

CarboXtrem is moving forward to provide customizable, high-performance equipment to cyclists so they can ride at their peak performance level. They are now developing and exploring solutions to promote safety under the harshest conditions.